A shape annealing approach to truss topology design is presented that considers the tradeoff between the mass of the structure and the grouping of members, where all members of a group are given the same size. The problem of optimal grouping involves finding a structural design with an optimal number of groups and the optimal sizes for each group. In this paper cross-sectional area is considered as the measure of group size. Designs incorporating multiple members with the same cross-sectional area are advantageous when considering the cost of purchasing and fabricating materials. The shape annealing method is used as an approach to solve this problem by incorporating a method for dynamic grouping of members based on cross-sectional area that creates a tradeoff between mass and the number of groups through a weighted objective function that includes a group penalty function. This method is demonstrated on transmission tower and general truss problems.

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