An investigation is reported of the mechanisms and associated energy for grinding of ceramics. SEM observations of grinding debris indicate material removal mainly by brittle fracture. However, microscopic examination of the ground surfaces reveals extensive ductile flow with characteristic plowed grooves along the grinding direction. From an order of magnitude analysis it is shown that the energy expended by brittle fracture can comprise only a negligible portion of the total. Virtually all of the grinding energy is attributed to ductile flow by plowing. For a number of ceramic materials ground over a wide range of conditions, the grinding power is found to be nearly proportional to the rate o plowed groove area generated, which suggests a constant energy per unit area of plowed surface Js. Values obtained for Js are much bigger than the corresponding fracture surface energies and proportional to Kc3/2H.
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November 1999
Research Papers
Grinding Mechanisms and Energy Balance for Ceramics
T. W. Hwang,
T. W. Hwang
Department of Mechanical and Industrial Engineering, University of Massachusetts, Amherst, MA 01003-2210
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S. Malkin
S. Malkin
Department of Mechanical and Industrial Engineering, University of Massachusetts, Amherst, MA 01003-2210
Search for other works by this author on:
T. W. Hwang
Department of Mechanical and Industrial Engineering, University of Massachusetts, Amherst, MA 01003-2210
S. Malkin
Department of Mechanical and Industrial Engineering, University of Massachusetts, Amherst, MA 01003-2210
J. Manuf. Sci. Eng. Nov 1999, 121(4): 623-631 (9 pages)
Published Online: November 1, 1999
Article history
Received:
May 1, 1997
Revised:
November 1, 1998
Online:
January 17, 2008
Citation
Hwang, T. W., and Malkin, S. (November 1, 1999). "Grinding Mechanisms and Energy Balance for Ceramics." ASME. J. Manuf. Sci. Eng. November 1999; 121(4): 623–631. https://doi.org/10.1115/1.2833081
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